BENEFITS OF LASER ALIGNMENT

About Shaft Alignment

Why Precision Shaft Alignment?

 
Download "Why pump money down the drain? - Reliability requires precision alignment (PDF)
 

In the past, shaft alignment with dial indicators and straightedges was ‘standard procedure’ – mainly for lack of a better alternative!

With so many sources of potential error and loss of accuracy, the success of these mechanical methods often ended up being a combination of long experience, guesswork and plain old-fashioned luck —so that only a few mechanics ever really achieved the ‘knack’ of shaft alignment. Today’s maintenance personnel must be a true jack-of-all-trades to service ever-larger machine parks, yet the higher speeds and tighter design specifications of modern machines demand reliable, highly accurate shaft alignment. Tools like the ROTALIGN® ULTRA and OPTALIGN® smart rise to the challenge by letting anyone perform precision alignment while saving significant time and effort over conventional methods.

How Accurate is a Straightedge?

 

How Accurate are Dial Indicator Readings?

Quite accurate in the unlikely case that none of the below mentioned problems are present:

Sagging indicator brackets
Sticking/jumping dial hands
Low resolution equals rounding losses
Reading errors: ± sign error, parallax error, mirror image
Play in mechanical linkages
Tilted dial indicator equals offset error
Axial shaft play equals gap error

Numerous refinements and variations of measurements have been developed to combat the many sources of error. But even the best of these refinements are exceeded in accuracy and ease of use by other methods of alignment (i.e., laser alignment).

 

Comparison between Alignment Methods

Laser shaft alignment offers 10 to 100 times the accuracy of conventional methods! More importantly, this unmatched precision pays off big in terms of extended machine life and reduced alignment effort. Let ROTALIGN® ULTRA and OPTALIGN® smart save you the trouble of calculating alignment corrections —and vastly increase the MTBF of rotating equipment!


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